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I recently wrote an post on making a zero clearance insert plate for my table saw.  The main reason that I made that insert was because I could not find a dado insert made for my table saw.  I did some more searching and finally found one on eReplacementParts.com.  In the description it gave the model number for the part it was replacing.  I then took that model number and plugged it into the search on the Skil site and was able to find the OEM part!  It did not give a picture and only gave a description of "Dado Insert Kit for 3410 Table Saw".  The after market website had a small picture that showed a nut and washer so I was cautiously optimistic that this one would come with one too.  It turns out that it did come with a new washer/nut combo for the arbor that is slimmer and I can now install my full dado stack!


got here safe!


the one on the other side of the blade.




to fit in the whole 13/16" stack!

This guy is my new woodworking hero! I cant wait until I have some free time to just sit there and watch all of his videos. http://www.youtube.com/user/lgosseuxdbois

Pete called last night to say he sailed for a while Sunday afternoon. We made a new mast (see posts of May 2nd and 10th) to replace his original non-folding mast, and Sam made a tabernacle, a steel hinge thing like you might see on a flag pole which now allows him to conveniently trailer his sneakbox. It was his first trip out with the tabernacle and new mast in place. .... He was very happy with the whole deal. He lives in Pawlet and was able to trailer up to Lake St. Catherine, sail for a few hours, fold the mast back down, and trailer his boat back home .... Hes psyched for a summer of varied location, small boat sailing ... and Im looking forward to getting out there with him. Click the photos to enlarge them ...

Ready to roll on Saturday afternoon

Halfway down

Close up

Ive been attending The Woodworking Shows annual visit to Somerset, NJ every year since about 2002. Back then it was a fantastic event. I used to attend lectures (Graham Blackburn was particularly entertaining as his lectures never made it past "these are the tools and techniques you need" and into the topic). The vendors used to include companies I love such as Lee Valley and Forrest Saw Blades. Over the years it became less of a "must see" event and more of a way to spend a workday afternoon in a semi-full exhibition hall in New Jersey.

There were actually people this year.

This year, it rebounded in a big way. The lectures are again worth attending, the vendors are worth buying from and there are people attending.

Andy Chidwick of the Chidwick School for Fine Woodworking was the highlight lecturer in my book. I was first introduced to Andy by Todd Clippenger over Twitter a few months ago. From the chat Andy and I had when I first arrived, through the two (2) of his lectures I attended, to the discussion I had with his wife, Sherry, about the future of woodworking shows, it was an absolute pleasure to hang out with and learn from the Chidwicks. If you make it to one of the Woodworking Shows this year, be sure to sit down with Andy.

Andy talks shaping wood.

Of the vendors this year, Lee Valley was of course there (truth be told, theyve been one of the only good vendors to stay through the lean years) and I finally broke down and bought a Starrett combination square from them. My new favorite purveyor of fine marking tools was also there: Woodpeckers. If you dont know them, Woodpeckers makes the most beautiful marking & measuring tools out of machined aluminum. Richard Hummel (Woodpeckers President) is as big a nut for machined aluminum as we are for wood and it shows in everything his company turns out. I picked up a 24" T-Square from Woodpeckers that is an absolute thing of beauty.

Andy and me.

The final joy of The Woodworking Shows 2011 was the people. Besides the great time I had with Andy and his family, I also got to meet and talk with Alan Z of the Wood Talk Online Forum and I gave Chuck Bender of the Acanthus Workshop what I hope he saw as a good natured ribbing at the bequest of another well known hand tool instructor.

2011 was a good year for The Woodworking Shows. I hope 2012 is even better. I know Ill be there.

What woodworking shows or events do you go to?

In this new project, I will be renovating a standard 2 x 4 closet into a workspace.  The space will have a laminated countertop, which will accommodate the computer and monitor, and shelving above for storage.  I will also be adding new bifold doors so that the area can be closed off.

The first step is to make the laminated top.  Ive already made up my substrate, which is two pieces of 3/4" particle board glued together, and all surfaces sanded. This top will have a finished front edge, which is what I apply first.  I cut the edge strip oversized, apply adhesive to both the strip and the substrate, let dry, and apply.  The excess is trimmed off with a router.  Here is a picture of the front edge just after trimming...


Next, Im ready to apply the top laminate.  Again, Ive coated both surfaces with adhesive and will let them dry completely before putting them together. Once the adhesive is dry and they are put together, it will be nearly impossible to separate them. The adhesive is milky when you first put it on, and will dry to a semi-clear color.  Here is a picture with wet adhesive...


A picture of the two pieces joined and trimmed...


For all countertop edges, I use the power sander with 220 grit paper to smooth.  This way there will be no sharp edges.  Heres a close up of the front edge...


And the overall top...


The doors and ledger strips are being painted, and the shelving is 3/4" white melamine.  Install day is coming, and so will more pictures!

When it comes to seasonal decorations, I like to keep it pretty simple. This year for fall, I decided to make a wreath and after seeing Britts fall inspiration from Gus & Lula.

I decided to use magnolia leaves because I liked the shape and thought the thickness of the leaf would hold up well. Since I am using real leaves, I dont plan to keep it past the season, but I hope that it holds up for the next few months.


I gathered some leaves ...


cut a 14" foam floral wreath in half so it will sit flush on the door and Ill have one for Christmas, thanks for the idea Pinterest!


I then poked diagonal holes with a meat thermometer ...


filled with a little craft glue and put the leaves in at an angle. I ended up with about three rows of overlapping leaves.


Once the glue dried (about an hour or two) I sprayed it with Krylons gold spray paint



I used a 3M hook to mount it to the door, tied ribbon around the wreath fairly tight so that it wouldnt move as much, and attached it to the hook.



Total cost: foam wreath was about $4 (Michaels with 40% coupon) and gold spray paint was also about $4 (Michaels with 40% coupon), leaves were free!

about $8, plus I have the other half of the wreath to use later!

Total time was about an hour or two ...

Im working on the rest of our porch decor, stop by soon for pics!

This week youll have to excuse me for not continuing with my final Village Carpenter Shop Tour Post. I promise Ill get back to Karis wonderful shop next week.

Now, I find myself at a NY Jets game and far from my notes and laptop. I figure Id pass the time tonight with a quick phone based post about my productive weekend.

I found myself with some free time on Sunday and made headway with the wings and center section of my Sawdust Chronicles 2010 Build Challenge project. I did go through 2 center sections (1 warped & I referenced my dominos off the wrong face of another) and need to mill a 3rd, but the wings are cut & assembled. Hopefully Ill mill my 3rd center section & start my tiling during the week. Check my twitter feed for ongoing updates, as Ill certainly tweet any shop time I manage.

In the mean time, check out my TSDC 2010 Build Challenge Picasa folder with the link at the bottom of this post. Ill continue to update it too as work progresses (if the link doesnt post properly from the phone, you can always click on my Picasa link on the upper right and choose the Build Challenge folder).

What did you accomplish last weekend? 2010 Build Challenge

The other day I got a message from Chris Dunn on Facebook.  He sent in a picture of a small foam cooler box that he made from my plans!  He is officially the first person to build one of my projects and share the picture with me!  Good job Chris!